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Archive for the ‘KCTS Resource’ Category

Meet M.I.C.K

Thursday, April 15th, 2010

Mobile Investigation Camera Kit

We have recently sold one of our M.I.C.K kits to a client in Finland, and thought it would be a great opportunity to tell you a bit more about the Kit and how it could help you in your factory.

The KCTS Mobile investigation Kit or M.I.C.K. for short is the secret weapon in our media department arsenal. Developed in-house in liaison with our clients the main purpose of this equipment is to offer a fully portable solution to filming onsite production process problems for further offsite or offline investigations into chronic or sporadic problems.

When there is a particular issue with a process, the best way to  identify what is happening is to see and record the issue “actually happening” in real time. Of course “seeing it happen” can be difficult if it’s not continually happening or only happens very quickly.

MICK contains all the equipment needed to successfully capture machine problems and to analyse them on the spot.
Mobile – All contained in one unit which can be easily moved and separated for hard to access areas.
Investigation – For use in problem solving scenarios to capture and analyse failures/abnormalities on site.
Camera – The kit uses high quality, easy to use, light and portable cameras.
Kit – Everything supplied (cameras, lights, tripods, clamps, strobe robe, LCD monitor and DVR) for machine investigation work.

Features
The kit is split into two main sections – equipment storage and recording/analysis. The Equipment section contains everything needed to mount and position the cameras easily and add extra lighting. Each camera has 30 metres of cable so large areas can be covered. The Recording and Analysis facility consists of an LCD flat screen monitor and a four-channel DVR which enables all four cameras to record simultaneously. Each camera image can be viewed full screen or with all four images on the same screen. A user friendly manual is provided which gives simple and easy to follow instructions on setting up and using the equipment.

Capture
Once the cameras are set-up they are connected to the DVR using colour coded connections using the patch panel at the front of the machine. The DVR is simplicity in itself to setup and start recording. The cameras include many features to enhance recordings such as; variable shutter speeds, zoom capacity and motion detection.

Analyse
The DVR has extensive features to analyse the captured video. It employs easy- to-use search facilities to help pin point any problems. The section of the recording where the problem happened can be played back frame by frame using the jog/ shuttle facility. The captured videos can also be analysed remotely, by taking the hard disk out of the DVR and viewing the problems on a remote PC. The MICK kit is most effective when used on specific problem projects in conjunction with our Problem Solving workshops.

Ask Us a Question

Tuesday, April 13th, 2010
Written By: Lee Oxton

We recently had a number of people sending in questions through our free ‘Ask Us a Question’ service, so this is a good opportunity to remind everyone of exactly what this is;

We provide this unique free online service so that users can have direct access to a resident business consultant, and can email us a question that will be answered within 4 hours. The KCTS business consultants have very diverse backgrounds, providing training and advice that spans across a wide variety of industries, both in manufacturing and service.

Our job is all about helping other companies to become more efficient and remain competitive and we achieve this through the training and coaching of a number of improvement tools such as; Lean, Total Productive Maintenance and Six Sigma.
We ultimately assist organisations in the Master planning and creation of initiatives which are driven by loss & cost reduction and have found that our knowledge and advice is well respected in these circles.

By offering this online service we can now assist in, and take, all types of questions relating to Continuous Improvement, Lean Processes, Six Sigma and Total Productive Maintenance methodologies, not just from our clients but from anywhere.  We wanted to offer a free-to-use practical sounding board, and a best practice advisory service, where anyone can contact us with a question and we can reply back with little or no fuss whatsoever.

The Ask Us a Question Service is available from our website, all you need is an email address so that we can reply to your question.

KCTS Resource Issue 7 – March 2010

Tuesday, March 9th, 2010
written by: Lee Oxton

resource-medium

 

Hello and welcome to the first Issue of the KCTS Resource for 2010. This year we’ll be producing the Resource on a bi-monthly rota. In-between issues we’ll also be sending out a newsletter once a month with snippets of our recent blog posts, just in case there are any previous postings that may interest you.

In this March edition we’ll be looking at why factories fail to benefit from Loss Measurement; we’ll be talking about the number of reasons why this is so, in order to give you a clear insight into this methodology.

We also provide a feature on Failure Modes and Effects Analysis (FMEA) and how the purpose of this tool is to take actions to eliminate or reduce failures, starting with the highest-priority ones.

In addition to the above we’ve also got our regular features including; Meet a Consultant – introducing our Managing Director, Charles Johnston; a Case Study on SMED, focussing on an injection moulding machine; some Lean/TPM puzzles to test your knowledge and don’t miss the press release about our high level TPM Instructor course and World class training being held in Shanghai.

In our free downloads section we’ll be sticking with the SMED theme and offering you a A0 SMED activity board, as well as the opportunity to download a EWO (Enhanced Work Order) worksheet. We’ll also show you how to use it with a ‘How to Do’ EWO sheet, not bad for free!

KCTS Resource December edition

Friday, December 11th, 2009

December Resource

We have just released the December edition of The KCTS Resource: In this month’s Resource we’ll be looking at two features;  the first will be an insight into what benefits can be achieved through the implementation of a lean qualification; vocational Qualifications provide a different approach to training as they are  typically based in the workplace, building on the existing practical experience of candidates.

In addition,  following on from  last month’s Value stream Mapping theme we have included an A0 VSM activity board template for you to use, and a SWOT analysis sheet.

As usual we have our regular features such as; Meet a Consultant; this month we introduce Sean Cole; more lateral puzzles to challenge you with and an Enhanced Work Order case study for reference.

Hello world!

Tuesday, August 25th, 2009

Welcome to the KCTS Blog. We’re excited to begin our very own journal of everything to do with Lean/TPM and Six Sigma. I’m aiming to bring some videos and unique conetent to you on a regular basis so please check back or add us to your RSS reader. We’re open to all comments so feel free to message us and let the discussions begin.

 

 

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