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Posts Tagged ‘Quick Kaizen’

KCTS Resource December edition

Friday, December 11th, 2009

December Resource

We have just released the December edition of The KCTS Resource: In this month’s Resource we’ll be looking at two features;  the first will be an insight into what benefits can be achieved through the implementation of a lean qualification; vocational Qualifications provide a different approach to training as they are  typically based in the workplace, building on the existing practical experience of candidates.

In addition,  following on from  last month’s Value stream Mapping theme we have included an A0 VSM activity board template for you to use, and a SWOT analysis sheet.

As usual we have our regular features such as; Meet a Consultant; this month we introduce Sean Cole; more lateral puzzles to challenge you with and an Enhanced Work Order case study for reference.

Quick Kaizen Knowledge sheet

Wednesday, October 28th, 2009

KCTS Resource October edition supplement 1

We’ve just released another KCTS Resource supplement titled; Quick Kaizen knowledge sheet.

Quick Kaizen is a method of recording progress when solving a simple problem. This gives focus to an area or activity and allows us to monitor the potential methods for a solution, helping us to keep track of reported proof tests and to logically decide on the best solution(s)…

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Quick Kaizen Download

Quick Kaizen Download

Quick Kaizen Problem Solving Tool

Tuesday, September 29th, 2009

The Quick Kaizen tool is a method of recording our progress in solving a simple problem.

When to use it?
•    Daily meeting problems.
•    5S Organisation problems.
•    Minor stops on machines.
•    Any other problem where people disagree on the potential quick solution.
•    The problem will be typically solved within one day, and will take less than 2 hours actual effort.

What does it achieve?
Quick Kaizen gives focus to an area or activity problem and allows us to monitor the potential solution methods. This helps us to keep track of reported proof tests and to logically decide on the best solution(s).

Sample of a Quick Kaizen worksheet

Key steps
1.    Draw/Sketch the problem and add any necessary comments to clarify the precise issue.
2.    List the potential causes of the problem.
3.    For each cause, identify a test/check and how to perform the test/check.
4.    Assign each test/check to an individual and record whether each is a cause Yes/No.
5.    Agree a list of actions to solve all identified causes.
6.    Assess the risks of all potential solutions.
7.    When all actions are complete, monitor problem is solved and enter completed date.

 

 

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